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Automobile parts robot standard process
Key Delivery Performance

Automated weighing of automotive brake friction materials

Enterprise	Dion Automotive Co., Ltd.
Business Areas	Specialized production of brake pads
Process	Seth friction material weighing ▶ Robot friction material transfer/input ▶ Tray transfer and thermoforming ▶ Take-out
Introduction effect	Productivity improved by approximately 100% with the introduction of robots Improvement of defect rate by about 23% by minimizing operator handling process Manpower reduced by 50% after robot introduction Improvement of working environment by replacing processes that workers avoid with robots Improved customer satisfaction by reducing defect rates and meeting delivery deadlines

Before robot introduction

After introduction of robot

Automation of hydraulic fitting assembly (processing) dimensional inspection process

Enterprise	Dongbang Tech Co., Ltd.
Business Areas	CNC machining of hydraulic fittings
Process	1st CNC machining ▶ 1st dimensional inspection ▶ Conveyor transfer ▶ 2nd CNC machining ▶ 2nd dimensional inspection
Introduction effect	Collaborative robots for hydraulic fittings are designed to solve problems in the primary and secondary CNC machining and assembly processes of hot forged products caused by workers' manual work (low productivity, low processing efficiency of CNC equipment, manpower supply and demand problems, limitations of vision dimension inspection). Development of automated production and inspection system process automation using CNC equipment Establishment of a continuous machining automation system for primary and secondary CNC machining Application of LVDT dimension inspection system

Inner Drum-Cluch polishing and mobile inspection process

Enterprise	Gisu Precision Co., Ltd.
Business Areas	Production of various shafts assembled in automobile transmissions
Process	Material input ▶ Material supply and alignment ▶ Loading ▶ Polishing ▶ Product extraction ▶ Air blow ▶ Discharge (dimension inspection machine)
Introduction effect	Day/night continuous production of mass-produced products Compliance with customer order quantity delivery deadlines Preventing worker exposure to harmful ingredients such as application of rust prevention liquid and polishing liquid

Automation of LPDI high pressure pump inner diameter polishing process

Enterprise	OMP Co., Ltd.
Business Areas	Aluminum/magnesium plasma electrolytic oxidation coating technology
Process	Material input ▶ Polishing M/C input ▶ Inner diameter polishing ▶ Ultrasonic cleaner input ▶ Conveyor transfer ▶ Mobile conveyor loading ▶ Collaborative robot removal/movement ▶ Ultrasonic cleaning (3 seconds)
Introduction effect	Day/night continuous production of mass-produced products Compliance with customer order quantity delivery deadlines Preventing worker exposure to harmful ingredients such as application of rust prevention liquid and polishing liquid

Automation of BALL Stud cleaning process and ECT mobile inspection process

Enterprise	Daesung General Heat Treatment Co., Ltd.
Business Areas	Specializing in high-frequency heat treatment, supplying vehicle parts to foreign automakers
Process	Inserting parts ▶ Induction heat treatment ▶ Cleaning ▶ Dehydration ▶ ECT inspection ▶ Determination of defects ▶ Collaborative robot removal/movement ▶ Conveyor product transfer
Introduction effect	Increased production per hour and reduced labor costs Reduction of defect rate in cleaning process Equalizing quality deviations

Automation of motor shaft rolling process and mobile inspection process

Enterprise	Cheongsu Precision
Business Areas	Machining of automobile motor shafts and MDPS motor shafts for electric steering systems
Process	Feeder product supply ▶ Collaborative robot jig input and transfer ▶ Rolling die jig part insertion ▶ Rack rolling ▶ Collaborative robot product inspection and transfer ▶ LVDT rolling external inspection ▶ Conveyor jig loading
Introduction effect	Replacement of transfer and input devices of existing rack type rolling machines with robots Production of rolling machine input transfer robot system and conveyor system Production of jigs dedicated to rolling dies and development of automated rolling dies according to product specifications Design and manufacture of raw material input feeder Establishment of a knurling processing automation system using MDPS Shaft’s robot system

Automation of high pressure valve block MCT processing and inspection process

Enterprise	Hyflux Co., Ltd.
Business Areas	Toll processing of various parts including high-pressure valves used in the fuel system of hydrogen fuel cell vehicles
Process	Feeder material input ▶ Front and side MCT processing ▶ Back seating after product removal ▶ Rear MCT processing ▶ Dimensional inspection ▶ Loading feeder transfer
Introduction effect	Introduced two collaborative robots (M1609) for use in high-pressure valve block MCT equipment Constant direction block feeder High pressure automatic vise installation Automated dimension inspection of machining blocks using collaborative robots